Introduction of Wear Resistant Rubber Ceramic Mat
Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
Main Character of Wear Resistant Rubber Ceramic Mat
| Type of Ceramics | Rubber | Steel/Metal |
| 92% Alumina | Natural rubber Hardness 60 | A235A |
| 95% Alumina | ||
| 99% Alumina | ||
| ZTA | ||
| Zirconia | ||
| Reaction BondedSilicon Carbide |
Ceramic Type of Wear Resistant Rubber Ceramic Mat
| Panel Size | 150×300, 300×300,250×250, 300×450, 500×500,450×600, 600×600mm |
| Ceramic size | 19×19, 21×21, 40×40 Hex tile17.5×17.5, 20x20mm Square tile20x20. 20×25, 31×31, 40×40 Cylinder48x48x48, 148x98xx25, 148x98x50 Rectangular TileOther Tile sizes upon request |
| Alloy Steel Size | alloy steel plate with thicknessranging from 3 mm to 10 mm |
| Rubber Thickness | Depends upon the impact stress expected. |
| Remark | metal+rubber+ceramic /rubber+ceramic/Steel+ ceramicplain surface or spherical surface.The steel bolt also available upon requests |
Advantages of Wear Resistant Rubber Ceramic mat
The use of ceramic embedded rubber liners can bring several advantages to industrial processes. For instance, it can significantly reduce maintenance costs by protecting equipment from wear and tear, thereby extending its lifespan. The embedded ceramic tiles provide additional strength and durability to the liner, reducing the need for frequent replacements. The rubber base provides flexibility and shock absorption, reducing the risk of equipment failure and downtime. Ceramic embedded rubber liners can also enhance workplace safety by reducing the risk of accidents caused by equipment failures or malfunctions.
Application Wear Resistant Rubber Ceramic Mat
*. Conveyor systems: Our product is perfect for use as a lining material for conveyor belts, chutes, and hoppers. It provides excellent protection against abrasion, wear, and tear, ensuring your equipment lasts longer.
*. Ball mills: Our wear-resistant rubber ceramic panels are ideal for use in ball mills, providing excellent protection against abrasion and wear, which extends the lifespan of your equipment.
*. Cyclones: Our product offers superior protection against abrasion, corrosion, and impact for cyclones used in mining and cement industries.
*. Crushers: Our ceramic panels are ideal for use in crushers, providing excellent protection against wear and tear.
*. Vibratory screens: Our product’s unique design provides superior protection against abrasion and wear, making them ideal for use in vibratory screens.
