Wear resistant steel-rubber-ceramic panel vulcanized ceramic plates

Short Description:

In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.

YIHO’s Ceramics can offer various of ceramic liner plate for customer’s abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .

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Detailed description

In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.

YIHO’s Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .

Product features

> High hardness

> Superior abrasion and impact resistance

> Corrosion and chemical resistance

> Light weight

> Easy installation by epoxy resin or bolt

> Improve your working environment-noise, vibration and safety

The alumina ceramic tiles for vulcanization including

- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.

- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.

- Hexagonal tile: S12xT3~20mm, S19xT6-25mm

- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.

- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.

The main benefits of the ceramic rubber composites

- Excellent wear resitance

- Excellent anti-impact due the elastic property of the rubber

- Easy to be installation and then reduce downtime

- Reduce the sould pollution.

Applicatiion of equipments

- Bins

- Feeders

- Chutes

- Bunkers

- Storages

S.No.	Material	Attributes	Properties
1	Ceramic Tiles	Material	92%, 95%, T95%,96%, ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
		Density	~1.4g/cm3
		Tensile strength at break	≥15Mpa
		Elongation at break	≥250%
		Shore Hardness	45-65
		Adhesive between tile and rubber	1.2-3.0 Mpa
		Adhesive between rubber and equipment	≥3.5 Mpa
		Thermal conductivity.(normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	5-6mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC

Whole Plate (mm)	150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.